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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Basics of metal additive manufacturing
- Core WAAM principles and deposition techniques
- Hybrid robot-CNC methodologies and current industry trends
Fundamentals of FANUC Welding Robot Programming
- Introduction to FANUC robotic systems and ROBOGUIDE software
- Creating paths for arc welding tasks
- Managing teaching points, tool offsets, and coordinate frames
GMAW Processes and WAAM Deposition Planning
- Optimizing Gas Metal Arc Welding (GMAW) settings for WAAM
- Controlling wire feed rate, travel speed, and electrical current
- Strategies for single-bead and multi-bead layering
Coordinating HAAS CNC Systems
- 5-axis worktable operations and part setup procedures
- Aligning and calibrating references with robotic trajectories
- Programming CNC toolpaths for hybrid finishing operations
Integrated Robot-CNC Workflow
- Process planning: comparing robot-first versus CNC-first hybrid approaches
- Techniques for handshaking, communication, and synchronization
- Simulating and analyzing real-world process timing
Process Verification and Problem Resolution
- Checking WAAM geometry for accuracy and repeatability
- Addressing weld defects, layer distortion, and post-processing requirements
- Standard troubleshooting procedures in hybrid setups
Conclusion and Future Directions
- Recap of integrated WAAM process elements
- Recommended steps for production validation and scale-up
- Next steps regarding testing protocols, safety standards, and quality control
Requirements
- Familiarity with industrial automation concepts
- Background in welding or robotic programming
- Fundamental understanding of CNC machining principles
Target Audience
- Robotic welding technicians
- Manufacturing and automation engineers
- Specialists working in hybrid CNC and robotic environments
Testimonials (1)
Practical usages are very impressive.
