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 Duration 14 hours

Course Outline

Introduction to CAPEX and the Investment Approach

  • Defining capital expenditure within the manufacturing sector.
  • The significance of financial assessment in operational choices.
  • Typical challenges faced by non-finance managers.
  • Connecting CAPEX decisions to broader strategic goals.

Time Value of Money, Discount Rates, and WACC

  • Grasping the concepts of present and future value.
  • Deriving and choosing suitable discount rates.
  • Weighted Average Cost of Capital (WACC) and project-adjusted rates.
  • Practical tasks focused on cash flow discounting.

Net Present Value (NPV), IRR, MIRR, and Payback Period

  • Computing NPV as the primary benchmark for investment.
  • Utilizing IRR as a supplementary filtering mechanism.
  • Addressing reinvestment assumptions through Modified IRR (MIRR).
  • Employing Discounted Payback Period as a liquidity criterion.

Economic Value Added (EVA) and Shareholder Value

  • Calculating EVA: NOPAT less (Capital Invested x WACC).
  • Aligning CAPEX budgets with the creation of shareholder value.
  • Benchmarking EVA against conventional accounting measures.
  • Case study exploring value-based management in manufacturing.

Constructing the CAPEX Business Case

  • Organizing cash flow forecasts for capital initiatives.
  • Distinguishing between operating and capital cash flows.
  • Considerations regarding working capital and terminal value.
  • Assembling a full investment case from operational data.

Scenario and Sensitivity Analysis

  • Creating three scenarios: Base, Optimistic, and Pessimistic.
  • Generating tornado diagrams for sensitivity ranking.
  • Recognizing key value drivers and critical assumptions.
  • Practical exercises conducted in Excel.

CAPEX Workflows, Templates, and Capex Cards

  • Stage-gate approval mechanisms for capital projects.
  • Developing one-page Capex Cards that reflect strategic alignment.
  • Incorporating financial metrics, risk scores, and schedules.
  • Standardizing documentation for funding requests.

Risk Analysis, Monte Carlo Simulation, and Real Options

  • Implementing Monte Carlo simulation using spreadsheet add-ins and Python.
  • Addressing uncertainty in manufacturing investment decisions.
  • Real options analysis for production adaptability and expansion.
  • Determining when to employ probabilistic versus deterministic models.

ESG, Sustainability, and Regulatory Factors

  • Incorporating ESG and sustainability indicators into cash flows.
  • Carbon expenses, energy efficiency, and green capex incentives.
  • Modifying risk premiums for environmental compliance.
  • Conveying sustainability advantages to financial stakeholders.

Executive Narrative, Storytelling, and Funding Requests

  • Formulating a concise executive summary for CAPEX proposals.
  • Structuring the request and tying it to strategic worth.
  • Storytelling methods tailored for non-finance audiences.
  • Evaluating and critiquing example funding submissions.

Post-Investment Review and Benefit Realization

  • Setting up post-investment review (PIR) structures.
  • Monitoring actual versus forecasted benefits.
  • Feedback mechanisms to enhance future CAPEX proposals.
  • Fostering a culture of accountability in capital spending.

Requirements

  • Familiarity with manufacturing operations and facility oversight
  • Proficiency with spreadsheet tools, such as Microsoft Excel

Target Participants

  • Manufacturing managers and plant supervisors lacking a finance background
  • Engineering leaders preparing capital expenditure submissions

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