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 Duration 28 hours

Course Outline

Introduction to SAP S\/4HANA Manufacturing

  • Fundamentals of SAP S\/4HANA architecture and its key capabilities
  • Integration of manufacturing business processes with SAP S\/4HANA
  • Insight into Manufacturing Execution Systems (MES)

Master Data for Manufacturing

  • Management of material master data, bills of materials (BOM), work centers, and routings
  • The function of production versions within manufacturing workflows
  • Seamless master data integration across various modules

Production Planning Fundamentals

  • Classification of production types: discrete, repetitive, process, and Kanban manufacturing
  • Strategies for long-term planning and demand management
  • Introduction to Material Requirements Planning (MRP)

Material Requirements Planning (MRP)

  • Core concepts and operational processes in MRP
  • Exploration of MRP Live and its advanced features in SAP S\/4HANA
  • Application of MRP in make-to-order, make-to-stock, and engineer-to-order scenarios

Capacity Planning and Detailed Scheduling

  • Basics of capacity requirements planning (CRP)
  • Techniques for detailed scheduling and resource allocation in SAP S\/4HANA
  • Utilization of the production scheduling board and management of production orders

Production Order Processing

  • Steps for creating, releasing, and confirming production orders
  • Methods for production order costing and reporting
  • Linking production orders with procurement and sales processes

Manufacturing Execution and Shop Floor Control

  • Overview of shop floor control mechanisms
  • Handling order confirmations, production activities, and goods movement postings
  • Integration with SAP MES for production process automation

Quality Management in Manufacturing

  • Implementation of quality inspection procedures
  • Integration of quality management protocols with production orders
  • Managing quality notifications and rework order workflows

Repetitive Manufacturing in SAP S\/4HANA

  • Fundamentals of repetitive manufacturing operations
  • Line balancing and scheduling strategies in repetitive environments
  • Reporting and analytical tools for repetitive manufacturing

Cross-Module Integration

  • Integration with SAP S\/4HANA procurement, inventory, and sales modules
  • Connectivity with finance and controlling (CO) functions
  • Real-time data flow and analytics via SAP Fiori and embedded analytics

Reporting and Analytics in Manufacturing

  • Generation of production planning and execution reports
  • Tracking key performance indicators (KPIs) in manufacturing
  • Analysis of production performance and variance assessment

Summary and Next Steps

Requirements

  • Familiarity with fundamental manufacturing processes
  • Basic understanding of ERP principles

Intended Audience

  • Manufacturing and production managers
  • SAP consultants
  • Business process owners

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